LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> Optra Base, Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Body Glass System >> Repair Instructions >> Windshield Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: Installing New Weatherstrip
    GM1256754Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Windshield Installation Notice in Cautions and Notices.
  1. Install the new weatherstrip to the windshield.
  2. Fig 2: Applying Adhesive Primer To Frame
    GM1256756Courtesy of GENERAL MOTORS CORP.
  3. Apply tape to the new weatherstrip and the windshield to hold the weatherstrip in place.
  4. Apply adhesive primer to the windshield frame and the perimeter of the windshield.
  5. Fig 3: Applying Urethane Adhesive
    GM1256757Courtesy of GENERAL MOTORS CORP.
  6. Apply a glass adhesive to the windshield frame.
  7. CAUTION: Insufficient curing of urethane adhesive may allow unrestrained occupants to be ejected from the vehicle resulting in personal injury.
    • For the moisture-curing type of urethane adhesive, allow a minimum of 6 hours at 21°C (70°F) or greater and with at least 30 percent relative humidity. Allow at least 24 hours for the complete curing of the urethane adhesive.
    • For the chemical-curing type of urethane adhesive, allow a minimum of 1 hour.

    Do NOT physically disturb the repair area until after these minimum times have elapsed.
  8. Install the windshield into the windshield frame.
  9. Reposition the tape over the weatherstrip, the windshield, and the windshield frame to hold the windshield in place.
  10. Let the adhesive dry for 24 hours.
  11. Remove the tape.
  12. Inspect for waterleaks by pouring water on the windshield. If a leak is found, dry the windshield and fill the area that leaks with adhesive. If the leak persists, remove the windshield and repeat the entire procedure.
  13. Install the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
  14. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement in Body Front End.