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Home >> Chevrolet >> 2004 >> Optra Base, Automatic >> Repair and Diagnosis >> Electrical >> Charging Systems >> Engine Electrical System >> Repair Instructions >> Starter Replacement (1.8L/2.0L) >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Starter And Studs
    GM1289285Courtesy of GENERAL MOTORS CORP.
  1. Place the starter assembly in position using an assistant to prop up the starter to aid in screwing in the upper stud with the weld nut.
  2. NOTE: Refer to Fastener Notice .
  3. Install the starter mounting bolts.

    Tighten: 

    • Tighten the starter-to-engine block mounting bolt to 21 N.m (15 lb ft)  .
    • Tighten the starter-to-engine transaxle mounting bolt to 21 N.m (15 lb ft)  .

  4. Fig 2: View Of Starter Solenoid, Nuts And Electrical Cable
    GM1289302Courtesy of GENERAL MOTORS CORP.
  5. Position the starter electrical wire on the solenoid terminals and the ground wire on the lower stud.
  6. Install the starter solenoid nuts and the ground wire nut.

    Tighten: 

    • Tighten the starter solenoid terminal-to-battery cable terminal nut to 12 N.m (106 lb in)  .
    • Tighten the starter solenoid terminal-to-ignition solenoid terminal nut to 6 N.m (53 lb in)  .
    • Tighten the starter lower mounting stud ground wire nut to 12 N.m (106 lb in)  .