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Home >> Chevrolet >> 2004 >> SSR >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Engine Cooling System) >> Repair Instructions >> Engine Oil Cooler Hose/Pipe Replacement >> Removal Procedure
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Removal Procedure

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The optional oil cooler is either an integral part of the radiator or a separate unit placed in front of the radiator. The cooler lines and hoses are serviceable.

  1. Disengage the plastic caps from the quick connect fittings. Pull the caps back along the pipe.
  2. Hold one leg of the retaining clip.
  3. Using a small pick-type tool or bent screwdriver, gently pry the other end of the retaining clip from the quick connect fitting.
  4. Rotate the retaining clip out of the quick connect fitting. Remove the retaining clip completely.
  5. Discard the OLD retaining clip.
    Fig 1: Prying Other End Of Retaining Clip From Quick Connect Fitting
    G02117724Courtesy of GENERAL MOTORS CORP.
  6. If equipped with a 6.0L engine, perform the following:
    1. 6.1. Open the oil cooler hose clip located on the lower fan shroud.
    2. 6.2. Remove the oil cooler hoses from the clip.
    3. 6.3. Gently pull the oil cooler pipe fittings straight out from the radiator quick connect fittings.
    4. 6.4. Raise and suitably support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
    Fig 2: Removing Oil Cooler Hoses
    G02117725Courtesy of GENERAL MOTORS CORP.
  7. Remove the exhaust manifold pipe nuts.
  8. Reposition the pipe out of the way.
    Fig 3: Removing Exhaust Manifold Pipe Nuts
    G02117726Courtesy of GENERAL MOTORS CORP.
  9. If equipped with a 8.1L engine, perform the following:
    1. 9.1. Remove the oil cooler hoses from the clip.
    2. 9.2. Gently pull the oil cooler pipe fittings straight out from the radiator quick connect fittings.
    3. 9.3. Raise and suitably support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
    Fig 4: Removing Oil Cooler Hoses
    G02117727Courtesy of GENERAL MOTORS CORP.
  10. If equipped, remove the engine shield bolts.
  11. Remove the engine shield.
    Fig 5: Removing Engine Shield
    G02117728Courtesy of GENERAL MOTORS CORP.
  12. If equipped with a 6.0L engine, perform the following:
    1. 12.1. Remove the oil cooler hose bracket bolt (1).
    2. 12.2. Remove the oil cooler hose adapter bolts (2).
    3. 12.3. Remove the oil cooler hose assembly and gasket.

      Discard the gasket.

    4. 12.4. Inspect the fittings, connectors and cooler hoses for damage or distortion.
    Fig 6: Removing Oil Cooler Hose Assembly And Gasket
    G02117729Courtesy of GENERAL MOTORS CORP.
  13. If equipped with a 8.1L engine, perform the following:
    1. 13.1. Remove the oil cooler hose bracket bolt.
    2. 13.2. Disconnect the quick connect fittings (1) at the engine.
    3. 13.3. Remove the oil cooler hose assembly.

      Discard the gasket.

    4. 13.4. Inspect the fittings, connectors and cooler hoses for damage or distortion.
    Fig 7: Removing Oil Cooler Hose Assembly
    G02117730Courtesy of GENERAL MOTORS CORP.