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Home >> Chevrolet >> 2004 >> SSR >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Engine Cooling System) >> Repair Instructions >> Water Pump Replacement (8.1L Engine) >> Installation Procedure
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Installation Procedure

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  1. Place NEW water pump gaskets into place.
  2. Install the water pump.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the water pump bolts.

    Tighten 

    Tighten the bolts to 50 N.m (37 lb ft).

    Fig 1: Installing Water Pump
    G02117802Courtesy of GENERAL MOTORS CORP.
  4. Install the bypass hose.
  5. Position the bypass hose clamps at the water pump and water crossover.
    Fig 2: Installing Bypass Hose
    G02117803Courtesy of GENERAL MOTORS CORP.
  6. Install the outlet hose to the water pump.
  7. Position the outlet hose clamp at the water pump.
  8. Install the fan clutch. Refer to FAN CLUTCH REPLACEMENT  .
  9. Install the drive belt. Refer to DRIVE BELT REPLACEMENT -- ACCESSORY in Engine Mechanical - 8.1 L.
  10. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM  .
    Fig 3: Installing Outlet Hose To Water Pump
    G02117804Courtesy of GENERAL MOTORS CORP.
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