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Home >> Chevrolet >> 2004 >> Tracker 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.0L (Introduction) >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Valve Pipe Replacement >> Installation Procedure
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Installation Procedure

  1. Install the EGR pipe (4) with a new upper gasket (2) and a new lower gasket (7) to the intake manifold.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Secure the EGR pipe (4) to the upper intake manifold with the 2 fasteners (3).

    Tighten:  Tighten the fasteners to 15 N.m (11 lb ft).

  4. Secure the EGR pipe (4) to the lower intake manifold with the 2 fasteners (6).

    Tighten:  Tighten the fastener to 10 N.m (89 lb in).

  5. Install the fastener (5) to the EGR pipe bracket.

    Tighten:  Tighten the fastener to 10 N.m (89 lb in).

  6. Start the engine and check for exhaust leaks.
  7. Repair as necessary.
  8. Fig 1: View Of EGR Valve Pipe & Components
    GM615485Courtesy of GENERAL MOTORS CORP.