LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> Tracker 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.0L (Introduction) >> Repair Instructions >> Fuel Sender Assembly Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

  1. Install a new fuel sender assembly gasket (2).
  2. Install the fuel sender assembly (1) into the fuel tank.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Secure the fuel sender assembly (1) with the 6 bolts (3).

    Tighten:  Tighten the bolts to 5 N.m (60 lb in).

    4. Fig 1: View Of Fuel Sender Assembly, Gasket & Bolts
    GM410878Courtesy of GENERAL MOTORS CORP.
  4. Connect the return fuel line (1) to the fuel sender assembly.
  5. Connect the fuel supply line (2) to the fuel sender assembly.
  6. Connect the electrical connector (4) to the fuel sender assembly.
  7. Install the fuel tank. Refer to Fuel Tank Replacement .
  8. Inspect for any fuel leaks. Repair as necessary.
    9. Fig 2: View Of Fuel Supply Line, Fuel Return Line & electrical Connector
    GM410877Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals