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Home >> Chevrolet >> 2004 >> Venture Base, Van Cargo Extended >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.4L (Introduction) >> Repair Instructions >> Fuel Hose/Pipes Replacement - Engine Compartment >> Installation Procedure
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Installation Procedure

  1. Remove the caps from the fuel pipes.
    Fig 1: View Of Fuel Return Pipe
    GM22507Courtesy of GENERAL MOTORS CORP.
  2. Lubricate the new O-ring with clean engine oil.
  3. Install the O-ring and the engine fuel return pipe to the fuel pressure regulator.
    4. Fig 2: Identifying Engine Fuel Feed Pipe
    GM22505Courtesy of GENERAL MOTORS CORP.
  4. Lubricate the new O-ring with clean engine oil.
    5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the O-ring and the engine fuel feed pipe to the fuel rail.

    Tighten:  Tighten the engine fuel pipe fittings to 17 N.m (13 lb ft).

  6. Install the upper intake manifold assembly. Refer to Intake Manifold Replacement - Upper in Engine Mechanical.
    7. Fig 3: View Of Quick-Connect Fittings
    GM49740Courtesy of GENERAL MOTORS CORP.
  7. Connect the quick-connect fittings in the engine compartment. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  8. Tighten the fuel filler cap.
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
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