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Home >> Chevrolet >> 2004 >> Venture Base, Van Cargo Extended >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Disc Brake System) >> Repair Instructions >> Brake Caliper Replacement - Rear >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the caliper (3) over the rotor (4) and the caliper bracket (1). Ensure that the bushings are in place.
    2. Fig 1: View Of Upper Caliper Bolt - Rear
    GM176946Courtesy of GENERAL MOTORS CORP.
  2. Lubricate the caliper bolts (1 and 3). Use silicone grease. Do not lubricate the threads.
  3. Lubricate the 2 bolt boots (13 and 4) in the caliper bracket (12). Use silicone grease.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the caliper bolts (1 and 3). Ensure that the bolt boots fit securely in the groove of the caliper bolts. Be sure not to pinch or tear the boots. If the boots are damaged, they must be replaced.

    Tighten:  Tighten the bolts to 44 N.m (32 lb ft).

    5. Fig 2: Exploded View Of Rear Brake Caliper Components
    GM176945Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install NEW copper gaskets.
  5. Assemble the brake hose bolt (1) and the NEW copper brake hose gaskets (3) to the brake hose (2).
  6. Install the brake hose-to-caliper bolt to the brake caliper.

    Tighten:  Tighten the bolt to 54 N.m (40 lb ft).

    7. Fig 3: Identifying Brake Hose & Components
    GM176035Courtesy of GENERAL MOTORS CORP.
  7. Remove the 2 wheel lug nuts retaining the rotor to the hub.
  8. Install the rear tire and the wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  9. Lower the vehicle.
  10. Fill the master cylinder to the proper level with clean brake fluid. Refer to Master Cylinder Reservoir Filling in Hydraulic Brakes.
  11. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) in Hydraulic Brakes.
  12. Inspect the hydraulic brake system for brake fluid leaks.
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