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Home >> Chevrolet >> 2004 >> Venture Base, Van Cargo Extended >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Disc Brake System) >> Repair Instructions >> Brake Pads Replacement - Front >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a C-clamp, bottom the piston into the caliper bore. Use an old brake pad or wooden block across the face of the piston. Do not damage the piston or the caliper boot.
  2. Install the 2 retainers to the caliper bracket.
  3. IMPORTANT: The wear sensor is on the outside pad. The sensor is positioned at the leading or upward edge of the pad during forward wheel rotation.
  4. Install the pads (5) to the caliper anchor bracket (3).
  5. NOTE: Use care to avoid damaging pin boot when rotating caliper.
  6. Remove the support and reposition the caliper (2) back down over the front pads.
  7. Lubricate the pin bolt and the inner diameter of the bolt boot with GM P/N 18047666, or equivalent. Do not lubricate the threads of the pin bolt.
  8. NOTE: Refer to Fastener Notice in Cautions and Notices.
  9. Install the lower caliper bolt.

    Tighten:  Tighten the caliper bolts to 95 N.m (70 lb ft).

  10. Fig 1: Brake Caliper & Components - Front
    GM793824Courtesy of GENERAL MOTORS CORP.
  11. Remove the 2 wheel lug nuts retaining the rotor to the hub.
  12. Install the tire and the wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  13. Lower the vehicle.
  14. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  15. Slowly release the brake pedal.
  16. Wait 15 seconds, then repeat steps 10 and 11 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  17. Fill the brake master cylinder reservoir to the proper level. Refer to Master Cylinder Reservoir Filling in Hydraulic Brakes.
  18. Burnish the pads and rotors. Refer to Burnishing Pads and Rotors .