LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2005 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - (Introduction) Specifications & Repair Instructions >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: Expanded View Of Fuel Filler Tube & Fuel Filler Pocket Screws
    GM420637Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel filler tube into the fuel tank.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the fuel filler tube attaching screw (2).

    Tighten:  Tighten the attaching screw to 11.5 N.m (102 lb in).

  3. Connect the fuel filler tube hose and clamp (3).

    Tighten:  Tighten the fuel fill hose clamp to 3 N.m (27 lb in).

  4. Install the fuel filler tube screws at the fuel filler pocket.

    Tighten:  Tighten the fuel filler tube screws to 1.9 N.m (17 lb in).

  5. Connect the negative battery cable.
  6. Refill the fuel tank.
  7. Inspect for fuel leaks.
scientia non olet · About LEMON Manuals