LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2005 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - (Introduction) Specifications & Repair Instructions >> Repair Instructions >> Fuel Level Sensor Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

  1. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  2. Fig 1: Identifying Fuel Sender Assembly
    GM371000Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the fuel pump electrical connector (5).
  4. Remove the fuel level sensor electrical connector retaining clip (6).
  5. Disconnect the fuel level sensor electrical connector (7) from under the fuel sender cover.
  6. Remove the fuel level sensor retaining clip (4).
  7. Squeeze the locking tangs and remove the fuel level sensor (3).