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Home >> Chevrolet >> 2005 >> Avalanche 2500 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 8.1L - Introduction >> Repair Instructions >> Throttle Body Assembly Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Throttle Body & Gasket
    GM858205Courtesy of GENERAL MOTORS CORP.
  1. Install a NEW throttle body gasket.
  2. Install the throttle body.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the throttle body nuts.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  4. Fig 2: View Of Generator, Injector Harness, Ignition Coil Harness, ETC & Purge Valve Solenoid Electrical Connectors
    GM1235689Courtesy of GENERAL MOTORS CORP.
  5. Connect the throttle actuator motor electrical connector (5).
  6. Install the intake air resonator. Refer to Intake Air Resonator Replacement .
  7. Connect a scan tool in order to test for proper throttle-opening and throttle-closing range.
  8. Operate the accelerator pedal and monitor the throttle angles. The accelerator pedal should operate freely, without binding, between a closed throttle, and a wide open throttle (WOT).
  9. Verify that the vehicle meets the following conditions:
    • The vehicle is not in a reduced engine power mode.
    • The ignition is ON.
    • The ignition is OFF.