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Home >> Chevrolet >> 2005 >> Classic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Fuel Pressure Regulator Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Rail
    GM783968Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Lubricate the O-rings with clean engine oil before installation.
  1. Install the small O-ring into the fuel rail (1).
  2. Install the large O-ring into the fuel rail.
    3. Fig 2: Removing & Installing Fuel Pressure Regulator Assembly
    GM783969Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel pressure regulator taking care not to disturb the O-rings.
  4. Install the fuel pressure regulator retaining bolts.

    Tighten:  Tighten the retaining bolts to 5 N.m (44 lb in).

  5. Connect the vacuum pipe to the fuel pressure regulator.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  7. Inspect for leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
  8. Place the shop towel into a suitable storage container.
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