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Home >> Chevrolet >> 2005 >> Classic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Fuel Sender Assembly Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Tank & Sender
    GM14057Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel level sensor to the fuel sender assembly. Refer to Fuel Level Sensor Replacement 
  2. Install the new seal on the fuel tank (4).
  3. Align the fuel pipes parallel with the mark on the fuel tank.
  4. Slowly apply pressure to the top of the spring loaded sender until the sender aligns flush with the retainer on tank.
    5. IMPORTANT: Be sure that the retaining ring is fully seated within the tab slots.
  5. Install the retaining ring (1) using the J 39765  . See Special Tools .
  6. Connect the wiring harness to the fuel sender and the FTP sensor.
  7. Install the fuel tank. Refer to Fuel Tank Replacement .
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