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Home >> Chevrolet >> 2005 >> Corvette 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls (Introduction) >> Repair Instructions >> Fuel Rail Assembly Replacement >> Removal Procedure
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Removal Procedure

    Fig 1: Fuel Rail Assembly
    GM1467502Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (7.0L) in Engine Electrical.
  2. Remove the engine sight covers. Refer to Engine Sight Shield Replacement in Engine Mechanical - 6.0L.
  3. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  4. Using compressed air, clean the fuel injector and intake manifold.
  5. Disconnect the fuel feed line (1) from the fuel rail (2).
  6. IMPORTANT: Before disconnecting the electrical connectors, mark the relationship of the electrical connector to the fuel rail injector fitting. This will ensure the proper electrical connector sequence for reassembly.
  7. Mark the fuel injector to the electrical connector. Disconnect the electrical connectors.
  8. Remove the intake manifold bolts (3).
  9. Remove the mounting bolts for the fuel rail (4).
  10. Remove the fuel rail assembly (2) from the intake manifold (10).
  11. Remove the fuel injectors (7) from the fuel rail. Refer to Fuel Injector Replacement .