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Home >> Chevrolet >> 2005 >> Malibu Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.2L (L61) - Introduction >> Repair Instructions >> Fuel Hose/Pipes Replacement - Chassis >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Hose/Pipe & Retainers At Vehicle Underbody
    GM49888Courtesy of GENERAL MOTORS CORP.
  1. Position the fuel feed pipe to the vehicle.
  2. With the rear of the pipe positioned slightly rearward and down, raise the front of the pipe into position.
  3. Install the remainder of the pipe into position.
  4. Install the fuel feed pipe to the pipe retainers.
  5. Secure the pipe retainers (1) to the vehicle underbody.
  6. Connect the fuel feed pipe and vapor return pipe to the lines at the fuel tank.
  7. Lower the vehicle.
    8. Fig 2: Identifying Pipe Retaining Clip
    GM879147Courtesy of GENERAL MOTORS CORP.
  8. Remove the caps or plugs from the fuel pipe and the engine fuel rail.
  9. Connect the fuel feed pipe to the engine fuel rail. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  10. Install the pipe retaining clip (1) to the fuel feed pipe.
  11. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  12. Inspect for fuel leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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