LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2005 >> Optra5 Base, Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors >> Repair Instructions >> Door Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: Identifying Door Hinge Bolts
    GM1309067Courtesy of GENERAL MOTORS CORP.
  1. Connect the electrical connector and the body-to-door rubber grommet
  2. With the aid of an assistant, lightly secure the front door with the door hinge bolts, (front door shown, rear door similar).
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Adjust the door for proper fit.

    Tighten:  Tighten the door hinge-to-body bolts to 20 N.m (15 lb ft)  .

  5. Fig 2: View Of Door Hold-Open Link And Bolts
    GM1309066Courtesy of GENERAL MOTORS CORP.
  6. Install the door hold-open link to the body.

    Tighten:  Tighten the door hold-open link-to-body bolt to 25 N.m (18 lb ft)  .

  7. Connect the negative battery cable.
  8. Perform the waterleak test. Refer to Waterleak Test Preparation in Waterleaks.
  9. Check for windnoise. Refer to Air/Wind Noise in Air/Wind Noise.