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Home >> Chevrolet >> 2005 >> Venture LS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.4L - Introduction >> Repair Instructions >> Fuel Sender Assembly Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Sender Assembly
    GM51674Courtesy of GENERAL MOTORS CORP.
    CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket when reinstalling the fuel sender assembly.
  1. Position the new fuel sender assembly seal on the fuel tank.
  2. IMPORTANT: Care should be taken not to fold over or twist the fuel pump strainer when installing the fuel sender assembly, as this will restrict fuel flow. Also, ensure that the fuel pump strainer does not block full travel of float arm.
  3. Install the fuel sender assembly into the fuel tank.
  4. Use the J 39765 in order to install the fuel sender assembly retaining ring.
  5. Connect the quick-connect fittings at the fuel sender assembly. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  6. Install the fuel tank. Refer to Fuel Tank Replacement (Short Wheel Base)  or Fuel Tank Replacement (Long Wheel Base) .