LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2005 >> Venture LS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.4L - Introduction >> Repair Instructions >> Fuel Tank Replacement (Long Wheel Base) >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: View Of Fuel Tank
    GM49733Courtesy of GENERAL MOTORS CORP.
  1. With the aid of an assistant, position and support the fuel tank.
    2. Fig 2: Locating Fuel Tank Strap Attaching Bolts
    GM49727Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the fuel tank straps.

    Tighten:  Tighten the fuel tank retaining straps bolts to 47.5 N.m (35 lb ft).

  3. Connect the fuel tank harness at the body pass through.
    4. Fig 3: Locating Vapor Recirculation Pipe At Filler Tube
    GM49730Courtesy of GENERAL MOTORS CORP.
  4. Connect the vapor recirculation pipe to the filler tube.
    5. Fig 4: View Of Fuel Tank Filler Pipe At Fuel Tank
    GM49720Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel filler hose at the fuel tank.

    Tighten:  Tighten the fuel fill hose to 2.5 N.m (22 lb in).

  6. Connect the quick connect fitting on the EVAP purge pipe, near the fuel filter.
  7. Connect the quick-connect fitting on the fuel return pipe, near the fuel filter. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  8. Connect the quick-connect fitting at the inlet side of the fuel filter. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  9. Lower the vehicle.
    10. Fig 5: Locating Fuel Tank Filler Pipe Cap
    GM49725Courtesy of GENERAL MOTORS CORP.
  10. Add fuel to the fuel tank.
  11. Install the fuel filler cap.
  12. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  13. Inspect for fuel leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect the fuel system for fuel leaks.
scientia non olet · About LEMON Manuals