LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2006 >> Uplander Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Windshield Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim of the window.
  1. Open the hood.
    2. CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  2. Cover the following areas to protect the parts from broken glass:
    • The upper dash pad
    • The defroster outlets and A/C outlets
    • The seats and the carpeting
  3. Remove the windshield wiper arms. Refer to Wiper Arm Replacement in Wipers/Washer Systems.
  4. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Chevrolet) , Air Inlet Grille Panel Replacement (Pontiac) or Air Inlet Grille Panel Replacement (Buick) in Body Front End.
  5. Remove the rearview mirror. Refer to Rearview Mirror Replacement .
  6. Remove the windshield garnish moldings. Refer to Garnish Molding Replacement - Windshield Pillar in Interior Trim.
    7. Fig 1: Identifying Windshield Reveal Molding
    GM1480099Courtesy of GENERAL MOTORS CORP.
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
    IMPORTANT: The windshield reveal molding fills the cavities between the body and windshield. If the windshield reveal molding is stretched or damaged, the molding can not be reused.
  7. The windshield reveal molding is a one-piece molding. Grasp the lower corner of the windshield reveal molding by hand. Slowly pull the windshield reveal molding away from the windshield.
    8. Fig 2: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS CORP.
  8. If the windshield reveal molding will not release, use a utility knife in order to cut around the windshield in order to remove the windshield reveal molding (1).
    9. Fig 3: Identifying Lower Windshield Supports
    GM326804Courtesy of GENERAL MOTORS CORP.
  9. Remove the lower windshield supports (1) from the cowl panel, if equipped.
    10. Fig 4: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the windshield. This will allow the urethane adhesive to be separated from the windshield. Leave a base of urethane on the pinchweld flange. The only suitable lubrication is clear water.
  10. Use the J 24402-A  or J 39032  in order to remove the windshield. See Special Tools .
    11. Fig 5: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS CORP.
  11. Remove the bottom of the window from the urethane adhesive, using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass.
    12. Fig 6: Removing/Installing Windshield
    GM1480103Courtesy of GENERAL MOTORS CORP.
  12. With the aid of an assistant and suction cups, remove the windshield (1) from the vehicle.
scientia non olet · About LEMON Manuals