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Brake Booster Replacement

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner housing cover and the air cleaner housing (see AIR CLEANER REMOVAL/INSTALLATION ).
  2. Remove the master cylinder (see MASTER CYLINDER REPLACEMENT  ).
  3. Remove the front wiper arms (see WIPER ARM REPLACEMENT ).
  4. Remove the cowl cover and the under-cowl panel (see COWL COVER REPLACEMENT ).
  5. Disconnect the brake booster vacuum hose (A) from the brake booster.
    Fig 1: Identifying Brake Booster Vacuum Hose From Brake Booster
    G06430715Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the brake lines (A) from the clamp (B).
    Fig 2: Identifying Brake Lines From Clamp
    G06430716Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the engine wire harness clamp (A).
    Fig 3: Identifying Engine Wire Harness Clamp
    G06430717Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Remove the bracket (A).
    Fig 4: Removing Bracket
    G06430718Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the driver's dashboard undercover (see DRIVER'S DASHBOARD UNDERCOVER REMOVAL/INSTALLATION ).
  10. Remove the lock pin (A) and the clevis pin (B), then disconnect the yoke from the brake pedal.
    Fig 5: Lock Pin , Clevis Pin And Brake Booster Mounting Nuts With Torque Specifications
    G06430719Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Remove the brake booster mounting nuts (C).
  12. Remove the brake booster (A) from the engine compartment.
    NOTE:
    • Be careful not to damage the booster surfaces and threads of the booster stud bolts.
    • Be careful not to damage or bend the brake lines or other components hoses and lines.
    NOTE: Use new booster gasket (B) during reassembly.
    Fig 6: Removing Brake Booster From Engine Compartment
    G06430720Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the brake booster in the reverse order of removal, and note these items:
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