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Home >> Chevrolet >> 2008 >> Optra LS, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 1.6L >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Tank Filler Tube
    GM1241916Courtesy of GENERAL MOTORS CORP.
  1. Raise the fuel tank into position.
    2. NOTE: Refer to Fastener Notice .
  2. Install the fuel tank mounting bolts.

    Tighten:  Tighten the fuel tank retaining bolts to 20 N.m (15 lb ft)  .

  3. Connect the fuel outlet line.
  4. Connect the wiring harness clips and the fuel line clips as needed.
  5. Connect the fuel pump electrical connector.
  6. Connect the fuel vapor line.
  7. Connect the fuel tank filler tube and fuel tank vent tube.
  8. Install the fuel tank filler tube clamp at the fuel tank.
    9. Fig 2: View Of Fuel Tank
    GM1241914Courtesy of GENERAL MOTORS CORP.
  9. Install the parking brake cable retainer clamps and the support.

    Tighten:  Tighten the parking brake cable retainer clamps to 10 N.m (89 lb in)  .

  10. Connect the negative battery cable.
  11. Fill the fuel tank.
  12. Perform a leak check of the fuel tank and the fuel line connections.
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