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Home >> Chevrolet >> 2010 >> HHR SS, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L - Repair Instructions >> Repair Instructions >> Fuel Line Replacement - Chassis >> Installation Procedure
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Installation Procedure

    Fig 1: Fuel/EVAP/Brake Line Brackets
    GM1636707Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel feed pipe to the brackets and close the covers.
  2. Install the fuel and EVAP lines to the vehicle.
  3. Install the fuel/EVAP/brake line bracket to the body studs.
    4. CAUTION: Refer to Fastener Caution .
  4. Install the fuel/EVAP/brake line bracket nuts and tighten to 10 N.m (89 lb in).
  5. Install the brake lines to the fuel/EVAP/brake line brackets.
    6. Fig 2: EVAP Line
    GM1625606Courtesy of GENERAL MOTORS CORP.
  6. Connect the fuel feed pipe quick connect fitting. Refer to Plastic Collar Quick Connect Fitting Service .
  7. Install the canister, if necessary. Refer to Evaporative Emission Canister Replacement .
  8. Lower the vehicle.
  9. Remove the cap or plug from the EVAP pipe.
  10. Connect the EVAP pipe to the purge solenoid. Refer to Plastic Collar Quick Connect Fitting Service .
    11. Fig 3: Fuel Feed Line
    GM1625417Courtesy of GENERAL MOTORS CORP.
  11. Remove the cap or plug from the fuel pipe and the engine fuel rail.
  12. Connect the fuel feed pipe to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  13. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  14. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  15. Inspect for fuel leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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