LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2011 >> Caprice >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 6.0L - Repair Instructions >> Repair Instructions >> Primary Fuel Level Sensor Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

    WARNING:

    To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.

    WARNING:

    Refer to Safety Glasses Warning .

  1. Remove the fuel tank assembly from the vehicle. Refer to Fuel Tank Replacement .
  2. Remove the primary fuel tank module assembly from the fuel tank. Refer to Primary Fuel Tank Module Replacement .
  3. Fig 1: Primary Fuel Level Sensor
    GM2288270Courtesy of GENERAL MOTORS CORP.
    NOTE:

    Do not damage the retainers (4).

  4. Apply suitable pressure to the retainers (4) to release the primary fuel level sensor (3) from the primary fuel tank module (1).
  5. NOTE:

    Do not damage the wiring (2).

  6. Detach the wiring (2) from the primary fuel tank module wiring retainers.
  7. Lift the primary fuel level sensor (3) upward and detach the fuel level sensor (3) from the primary fuel tank module (1).
  8. Disconnect the wiring (2) from the primary fuel level sensor (3).
  9. Remove the primary fuel level sensor (3) from the primary fuel tank module (1).