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Home >> Chevrolet >> 2011 >> Impala Police >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 3.9L - Repair Instructions >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Fuel Tank Fill Pipe
    GM1618903Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel tank fill pipe.
  2. Fig 2: Fuel Tank Clamp, Fuel Tank Hose and Fuel Tank
    GM1554559Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel tank fill pipe hose (2) onto the fuel tank (3).
  4. Connect the vent pipe quick connect fitting to the fuel tank vent pipe quick connect fitting. Refer to Plastic Collar Quick Connect Fitting Service .
  5. CAUTION: Refer to Fastener Caution .
  6. Tighten the fuel fill pipe clamp (1) at the fuel tank.

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

  7. Fig 3: View Of Fill Pipe Bracket & Bolt
    GM1554565Courtesy of GENERAL MOTORS CORP.
  8. Install the EVAP line (2) to the bracket (3).
  9. Install the fill pipe bracket bolt (4) to the underbody rail.

    Tighten:  Tighten the bolt to 13 N.m (115 lb in).

  10. Lower the vehicle.
  11. Fig 4: Locating Fuel Fill Pipe Screws To Fuel Filler Pocket
    GM1618880Courtesy of GENERAL MOTORS CORP.
  12. Install the fuel fill pipe screws to the fuel filler pocket.

    Tighten:  Tighten the screws to 2.5 N.m (22 lb in).

  13. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .