Charge Port Housing Bezel Replacement

Fig 1: Charge Port Housing Bezel

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed. The High Voltage Disabling procedure will perform the following tasks: Identify how to disable high voltage. Identify how to test for the presence of high voltage. Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed. Before working on any high voltage system, be sure to wear the following Personal Protection Equipment: Safety glasses with appropriate side shields when within 50 feet of the vehicle, either indoors or outdoors. Certified and up-to-date Class "0" Insulation gloves rated at 1000V with leather protectors. Visually and functionally inspect the gloves before use. Wear the Insulation gloves at all times when working with the high voltage battery assembly, whether the system is energized or not. Failure to follow the procedures exactly as written may result in serious injury or death. WARNING: The Volt Battery Pack will utilize an exchange program. Please consult the most recent revision of bulletin/PI #PIP4841, available in Service Information (SI), for a list of approved Volt Battery Pack service procedures. Components that may be removed and serviced without exchanging the complete battery pack are identified in the bulletin/PI. Please contact the GM Technical Assistance Center (1-877-446-8227) if you have any questions. Preliminary Procedures Electrically release and open the charge port door. Disable the high voltage system. Refer to High Voltage Disabling .
1	Charge Port Housing Bezel Procedure Insert a plastic wedge type-tool between the hinge assembly and housing bezel. Gently pry the bezel outward and disengage the bezel from the charge port housing assembly. Remove the charge port housing bezel. Enable the high voltage system. Refer to High Voltage Enabling .

Callout

Component Name

WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
The High Voltage Disabling procedure will perform the following tasks:

Identify how to disable high voltage.
Identify how to test for the presence of high voltage.
Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

Before working on any high voltage system, be sure to wear the following Personal Protection Equipment:

Safety glasses with appropriate side shields when within 50 feet of the vehicle, either indoors or outdoors.
Certified and up-to-date Class "0" Insulation gloves rated at 1000V with leather protectors.
- Visually and functionally inspect the gloves before use.
- Wear the Insulation gloves at all times when working with the high voltage battery assembly, whether the system is energized or not.

Failure to follow the procedures exactly as written may result in serious injury or death.

WARNING: The Volt Battery Pack will utilize an exchange program. Please consult the most recent revision of bulletin/PI #PIP4841, available in Service Information (SI), for a list of approved Volt Battery Pack service procedures. Components that may be removed and serviced without exchanging the complete battery pack are identified in the bulletin/PI. Please contact the GM Technical Assistance Center (1-877-446-8227) if you have any questions.

Preliminary Procedures

Electrically release and open the charge port door.
Disable the high voltage system. Refer to High Voltage Disabling .

Charge Port Housing Bezel

Procedure

Insert a plastic wedge type-tool between the hinge assembly and housing bezel.
Gently pry the bezel outward and disengage the bezel from the charge port housing assembly.
Remove the charge port housing bezel.
Enable the high voltage system. Refer to High Voltage Enabling .