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Home >> Chevrolet >> 2011 >> Volt >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.4L (LUU) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

  1. If the tank was replaced, install the fuel tank fuel pump. Refer to Fuel Tank Fuel Pump Module Replacement .
    2. Fig 1: Fuel Tank
    GM2422625Courtesy of GENERAL MOTORS CORP.
  2. Install the fuel tank (1).
    3. Fig 2: Fuel Tank Strap And Bolts
    GM2389103Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  3. Install the fuel tank straps and tighten the fuel tank strap bolts (1) to 20 N.m (15 lb ft).
    4. Fig 3: Locating Rear Axle
    GM2422616Courtesy of GENERAL MOTORS CORP.
  4. Return the rear axle (1) to its original position.
    5. Fig 4: Rear Axle Bushing Nuts And Bolts
    GM2422611Courtesy of GENERAL MOTORS CORP.
  5. Support the rear axle with a suitable jack stand.
  6. Install NEW rear axle bushing nuts (2) and bolts (3).
  7. Install the lower wheel liner fasteners (1).
    8. Fig 5: Shock Without The Coil Spring
    GM2422610Courtesy of GENERAL MOTORS CORP.
  8. Remove the shock fasteners (1) from the shock.
  9. Install the rear coil springs. Refer to Rear Spring, Insulator, and Jounce Bumper Replacement .
    10. Fig 6: Evaporative Emission And Fuel Pipe And Connectors
    GM2388419Courtesy of GENERAL MOTORS CORP.
  10. Connect the fuel tank harness electrical connector (3).
  11. Slide the filler hose onto the tank and tighten the hose clamps (2) to 4 N.m (35 lb in).
  12. Connect the evaporative emission and fuel pipe connectors (1). Refer to Plastic Collar Quick Connect Fitting Service .
  13. Refill the fuel tank.
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