Circuit/System Testing: Notes
WARNING:
Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
The High Voltage Disabling procedure will perform the following tasks:
Before working on any high voltage system, be sure to wear the following Personal Protection Equipment:
Failure to follow the procedures exactly as written may result in serious injury or death.
The High Voltage Disabling procedure will perform the following tasks:
- Identify how to disable high voltage.
- Identify how to test for the presence of high voltage.
- Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.
Before working on any high voltage system, be sure to wear the following Personal Protection Equipment:
- Safety glasses with appropriate side shields when within 50 feet of the vehicle, either indoors or outdoors.
- Certified and up-to-date Class "0" Insulation gloves rated at 1000V with leather protectors.
- Visually and functionally inspect the gloves before use.
- Wear the Insulation gloves at all times when working with the high voltage battery assembly, whether the system is energized or not.
Failure to follow the procedures exactly as written may result in serious injury or death.
WARNING:
This diagnostic has NOT been validated on-vehicle. Follow all safety protocol and utilize all appropriate personal protective equipment to ensure your safety. Failure to follow the procedures exactly as written may result in serious injury or death.
- The control modules that share the K114B hybrid powertrain control module 2 terminal 69 X2 wake up signal circuit
- The control module B+, ignition, ground, communication enable and serial data circuit terminals
- Perform the High Voltage Disabling procedure before proceeding with this diagnostic. Refer to High Voltage Disabling .
- Reconnect the 12 V battery.
- Ignition OFF, disconnect the X2 harness connectors at the K114B hybrid powertrain control module 2.
- Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down. Test for greater than 100 Ω between the wake up circuit terminal 69 X2 and ground.
- If less than the specified range, refer to Testing the Ignition Circuits for a Short to Ground .
- Verify that a test lamp illuminates between each B+ circuit terminal and ground.
- If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse is open, replace the K114B hybrid powertrain control module 2.
- Verify that a test lamp illuminates between each ignition circuit terminal and ground.
- If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance. If the circuit tests normal and the ignition circuit fuse is open, replace the K114B hybrid powertrain control module 2.
- If the circuits test normal, replace the K114B hybrid powertrain control module 2.
NOTE:
Use the schematic to identify the following: