Installation Procedure
- Install the following components if fuel tank replacement was necessary:
- Fuel level sensor - left side. Refer to Fuel Level Sensor Replacement - Left Side .
- Fuel tank fuel pump module - right side. Fuel Tank Fuel Pump Module Replacement - Right Side
- Use a suitable jack and install the fuel tank.
- Install the fuel tank strap bolts (1) and tighten to 50 (37 lb ft).
- Connect the fuel tank electrical connector (1).
- Connect the fuel feed line (2) and evaporative emission line (3). Refer to Plastic Collar Quick Connect Fitting Service , and Metal Collar Quick Connect Fitting Service .
- Install the filler tube (2) and tighten the hose clamp (1).
- Connect the evaporative emission line (3). Refer to Plastic Collar Quick Connect Fitting Service .
- Connect the evaporative emission lines (1). Refer to Plastic Collar Quick Connect Fitting Service .
- Connect the vent solenoid electrical connector (2).
- Connect the parking brake cables at the calipers. Refer to Parking Brake Rear Cable Replacement .
- Install the rear suspension support and tighten to specifications. Refer to Rear Suspension Support Replacement .
- Install the park brake cables. Refer to Parking Brake Rear Cable Replacement .
- Install the fuel tank heat shield.
- For vehicles equipped with a (LSA) engine, install the following:
- Differential oil cooler outlet hose/pipe to rear transmission cooler pipe. Refer to Transmission Fluid Cooler Pipe Replacement - Differential Oil Cooler Outlet Hose/Pipe to Rear Transmission Cooler Pipe (LSA) .
- Differential oil cooler inlet hose/pipe to rear transmission cooler pipe. Refer to . Transmission Fluid Cooler Pipe Replacement - Differential Oil Cooler Inlet Hose/Pipe to Rear Transmission Cooler Pipe (LSA)
- Install the propeller shaft. Refer to Two-Piece Propeller Shaft Replacement (195/218mm Axle) , Two-Piece Propeller Shaft Replacement (250mm Axle) .
- Install the exhaust system for access. Refer to Exhaust Muffler with Resonator, Exhaust, and Tail Pipe Replacement (L99,LS3) , Exhaust Muffler with Resonator, Exhaust, and Tail Pipe Replacement (LSA) .
- Install the right rear wheel. Refer to Tire and Wheel Removal and Installation (w RT2) , Tire and Wheel Removal and Installation (w/o RT2)
- Refill the fuel tank.
- Inspect for fuel leaks.
CAUTION:
Refer to Fastener Caution .