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Home >> Chevrolet >> 2012 >> Sonic LS, 4D Hatchback, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls/Fuel - 1.8L - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Fuel Tank
    GM2551479Courtesy of GENERAL MOTORS COMPANY
  1. If replacing the tank, transfer the fuel pump module and the evaporative emission canister. Refer to Fuel Tank Fuel Pump Module Replacement (Steel Tank) , and Evaporative Emission Canister Replacement (Steel Tank) .
  2. Transfer any additional parts as necessary.
  3. Raise the fuel tank (1).
    4. Fig 2: Fuel Tank Straps & Fasteners
    GM2551478Courtesy of GENERAL MOTORS COMPANY
  4. Support the fuel tank with a suitable stand.
  5. Position the fuel tank straps (2) onto the fuel tank.
    6. CAUTION:

    Refer to Fastener Caution .

  6. Install the fuel tank strap fasteners (1) and tighten to 22 N.m(16 lb ft).
    7. Fig 3: Fuel Feed Pipe Connector & Evaporative Emission Pipe Connector
    GM2551477Courtesy of GENERAL MOTORS COMPANY
  7. Connect the fuel feed pipe connector (1). Refer to Plastic Collar Quick Connect Fitting Service .
  8. Connect the evaporative emission pipe connector (2). Refer to Plastic Collar Quick Connect Fitting Service .
    9. Fig 4: Vent Hose Spring Clamp & Hose Clamps
    GM2551476Courtesy of GENERAL MOTORS COMPANY
  9. Collapse the vent hose spring clamp (1) and install the vent hose.
  10. Tighten the filler tube hose clamps (2).
    11. Fig 5: Fuel Pump Harness Electrical Connector, Harness Cover & Fastener
    GM2495376Courtesy of GENERAL MOTORS COMPANY
  11. Connect the fuel pump harness electrical connector (3).
  12. Install the harness cover (2) and tighten the cover fasteners (1).
  13. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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