Removal Procedure
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief (Without CH-48027) , Fuel Pressure Relief (CH-48027) , Fuel Pressure Relief (High Side) .
- Remove the fuel pipe shield. Refer to Fuel Pipe Shield Replacement .
- Remove the intake manifold. Refer to Intake Manifold Replacement .
- Remove the high pressure fuel pipe. Discard the pipe. Refer to Fuel Feed Intermediate Pipe Replacement (LLT) .
- Remove the fuel rail crossover pipe. Refer to Fuel Injection Fuel Rail Crossover Tube Replacement (LLT) . Discard the pipe.
- Remove the bank 2 fuel injection rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 2 (LLT) .
- Remove the foam insulator from the fuel rails.
- Disconnect the fuel pressure sensor electrical connector and cut the wire harness tie straps.
- Remove the fuel rail bolts (2) from both rails, for clearance purposes.
- Remove the fuel pressure sensor (1). Refer to Fuel Pressure Sensor Replacement - Fuel Injection Fuel Rail .
- Remove the fuel rail from the cylinder head.
- Remove and discard the direct fuel injector hold down clamps.
- Once the fuel rail is removed, remove the fuel injectors and rebuild them. Refer to Fuel Injector Replacement (LLT) .
NOTE:
The direct fuel injectors must be rebuilt whenever the injector has been released from the fuel rail or cylinder head.