LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2012 >> Volt >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls/Fuel - 1.4L (LUU) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

    WARNING:

    To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.

    WARNING:

    Refer to Safety Glasses Warning .

  1. Drain the fuel tank. Refer to Fuel Tank Draining .
  2. Fig 1: Evaporative Emission And Fuel Pipe And Connectors
    GM2388419Courtesy of GENERAL MOTORS COMPANY
  3. Disconnect the evaporative emission and fuel pipe connectors (1). Refer to Plastic Collar Quick Connect Fitting Service .
  4. Loosen the hose clamps (2) and slide the filler tube away from the fuel tank.
  5. Disconnect the fuel tank harness electrical connector (3).
  6. Remove the rear coil springs. Refer to Rear Spring, Insulator, and Jounce Bumper Replacement .
  7. Fig 2: Shock Without The Coil Spring
    GM2422610Courtesy of GENERAL MOTORS COMPANY
  8. Reinstall the shock fasteners (1) to the shock without the coil spring.
  9. Fig 3: Rear Axle Bushing Nuts And Bolts
    GM2422611Courtesy of GENERAL MOTORS COMPANY
  10. Support the rear axle with a suitable jack stand.
  11. Remove the right lower wheel liner fasteners (1).
  12. Remove and DISCARD the right rear axle bushing nuts (2) and bolts (3).
  13. Fig 4: Locating Rear Axle
    GM2422616Courtesy of GENERAL MOTORS COMPANY
  14. Reposition the rear axle (1) rearward and up.
  15. Fig 5: Fuel Tank Strap And Bolts
    GM2389103Courtesy of GENERAL MOTORS COMPANY
  16. Support the fuel tank with a suitable jack.
  17. Remove the fuel tank strap bolts (1) and reposition the fuel tank straps toward the back of the vehicle.
  18. Fig 6: Fuel Tank
    GM2422625Courtesy of GENERAL MOTORS COMPANY
  19. Remove the fuel tank (1).
  20. If replacing the tank, remove the fuel tank fuel pump. Refer to Fuel Tank Fuel Pump Module Replacement .