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Home >> Chevrolet >> 2015 >> Spark LT, Standard Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.2L - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement (LL0) >> Removal Procedure
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Removal Procedure

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Relieve the fuel pressure. Refer to Fuel Pressure Relief .
  3. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  4. Remove the positive crankcase ventilation hose. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (LL0) .
  5. Disconnect the fuel feed line quick connect fitting from the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  6. Disconnect the fuel rail and fuel injector connector.
  7. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  8. Remove the exhaust front pipe assembly. Refer to Exhaust Front Pipe Replacement (LL0) .
  9. Disconnect the starter connector wiring harness plug (1).
    Fig 1: Starter Connector Wiring Harness Plug
    GM3461995Courtesy of GENERAL MOTORS COMPANY
  10. Disconnect the generator connector wiring harness plug (2).
  11. Remove the 2 intake manifold rear bracket bolts (up) (3).
  12. Remove the intake manifold rear bracket bolt (down) (4).
  13. Remove the intake manifold bracket (5).
  14. Transfer parts as necessary.
  15. Remove the fuel rail retaining bolts (1, 2).
    Fig 2: Fuel Rail Retaining Bolts
    GM3416005Courtesy of GENERAL MOTORS COMPANY
  16. Lower the vehicle.
  17. Remove the fuel rail and fuel injector connector (1).
    Fig 3: Fuel Rail And Fuel Injector
    GM2810089Courtesy of GENERAL MOTORS COMPANY