Installation Procedure
- Install Throttle Position Sensor - Throttle Position Sensor Installation
- Install a NEW throttle body gasket (3)
- Install Throttle Body (2)
- Install Throttle Body Bolt (4) (Qty: 2) and hand tighten
- Install Throttle Body Nut (1) (Qty: 2) and hand tighten
- Connect Electrical Connector (3) at Throttle Body
- Turn the ignition ON, with the engine OFF.
- Clear the DTC with a scan tool.
- Observe the scan tool TP Sensor 1 and 2 Agree/Disagree parameter while slowly depressing the accelerator pedal to wide open throttle and then slowly returning the pedal to closed throttle. Repeat the procedure several times. Rapidly depress the accelerator pedal from the rest position to the wide open throttle position and release pedal. Repeat the procedure several times. The TP Sensor 1 and 2 Agree/Disagree parameter should display Agree
.
- If TP Sensor 1 and 2 Agree/Disagree parameter displays Agree , proceed to Step 10.
- If TP Sensor 1 and 2 Agree/Disagree parameter displays Disagree , replace the throttle body assembly.
- Observe the engine control module (ECM) module DTC information. Are DTC P1516, P2101 and/or P2176 set?
- If DTC P1516, P2101 and/or P2176 are set, replace the throttle body.
- If DTC P1516, P2101 and/or P2176 are not set, proceed to Step 11.
- Connect Throttle Body Bolt (4) (Qty: 2) to 10 N.m (89 lb in)
- Tighten Throttle Body Nut (1) (Qty: 2) to 10 N.m (89 lb in)
- Install Air Cleaner Outlet Duct Replacement
- Verify the battery voltage is more than 12 volts but less than 16 volts before proceeding with ECM reprogramming.
- During reprogramming, the battery voltage must be maintained within the proper range of 12-15 volts. Connect the EL-49642 SPS Programming Support Tool to the vehicle.
- Reprogram the ECM. Service Programming System (SPS)
- Perform the Throttle Learn Procedure. Throttle or Idle Learn
Align the tab of the gasket with the notch in the manifold.
Verify that the engine wiring harness electrical connector seal for the throttle body is properly installed and not damaged.
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Do not use paints, lubricants, or corrosion inhibitors on fasteners, or fastener joint surfaces, unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. When using fasteners that are threaded directly into plastic, use extreme care not to strip the mating plastic part(s). Use hand tools only, and do not use any kind of impact or power tools. Fastener should be hand tightened, fully seated, and not stripped.
If the recommended tool below is not available, DO NOT connect a battery charger to the vehicle. Connect a fully charged 12V jumper or booster pack that is disconnected from the AC voltage supply.