Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Axle Nut/Hub Nutr | |||
| Tighten (use NEW Nut) | 260 N.m (191 lb. ft.) | ||
| Battery | NA | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT See HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) See HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) |
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| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Charging | |||
| Generator | CHARGING SYSTEM TEST | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under 2.5L DRIVE BELT REPLACEMENT 2.8L DRIVE BELT REPLACEMENT Or 3.6L DRIVE BELT REPLACEMENT |
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| Engine Cooling | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | Pressure Stamped On Cap | ||
| Thermostat R & I | |||
| 2.5L 2.8L 3.6L |
2.5L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LCV) 2.8L ENGINE COOLANT THERMOSTAT REPLACEMENT (LWN) 3.6L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LGZ) |
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| Water Pump R & I | |||
| 2.5L 2.8L 3.6L |
2.5L WATER PUMP REPLACEMENT (LCV) 2.8L WATER PUMP REPLACEMENT (LWN) 3.6L WATER PUMP REPLACEMENT (LGZ) |
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| Engine Mechanical | |||
| 2.5L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | 2.5L Minimum - @700 RPM @100°C - 154-220 kPa (22-32 psi) | ||
| Overhaul | 2.5L ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | 2.5L FASTENER SPECIFICATIONS | ||
| 2.8L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | 2.8L Minimum - Warm at Idle - 70 kPa (10 psi) 2.8L Minimum - @ 3800 RPM - 250 kPa (36 psi) |
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| Overhaul | 2.8L ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | 2.8L FASTENER SPECIFICATIONS | ||
| 3.6L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil pressure | 3.6L Minimum @ Idle - 69 kPa (10 psi) 3.6L Minimum @ 2,000 RPM - 136 kPa (20 psi) |
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| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque - 2.5L | Flywheel:
First Pass NEW Bolts - 30 N.m (22 lb ft) Final Pass - additional 80 degrees Flex Plate: First Pass NEW Bolts - 30 N.m (22 lb ft) Final Pass - additional 40 degrees |
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| A/T Flex Plate Torque - 2.8L | First Pass NEW Bolts - 50 N.m (36 lb ft) Second Pass - Loosen 90 degrees Third Pass - 25 N.m (18 lb ft) Final Pass - additional 60 Degrees |
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| Flex Plate/Flywheel Torque - 3.6L | A/T First Pass NEW Boltss - 30 N.m (22 lb ft) A/T Final Pass - Additional 45 degrees M/T NEW Boltss 67 N.m (49 lb ft) |
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| Fuel System | |||
| Pressure Specification - 2.5L Pressure Commanded By Scan Tool | Ignition ON, Engine OFF - 345-650 kPa (50-94 psi) | ||
| Pressure Specification - 2.8L Cranking With Pressure Monitored On Scan Tool | At least 13 MPa (1885 psi) Desired and actual pressure should closely match |
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| Pressure Specification - 3.6L Pressure Commanded By Scan Tool | Ignition ON, Engine OFF - 345-690 kPa (50-100 psi) | ||
| Fuel Pressure Test Procedure - 2.5L | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Pressure Test Procedure - 2.8L | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Pressure Test Procedure - 3.6L | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Filter Location - 2.5L | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter Location - 2.8L | Fuel Filter is Part of the Fuel Filter Assembly | ||
| Fuel Filter Location - 3.6L | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I - 2.5L | See FUEL TANK FUEL PUMP MODULE REPLACEMENT | ||
| Fuel Filter R & I - 2.8L | See FUEL FILTER REPLACEMENT | ||
| Fuel Filter R & I - 3.6L | See FUEL TANK FUEL PUMP MODULE REPLACEMENT | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | |||
| 2.5L, 3.6L | Coil On Plug | ||
| Spark Plug | |||
| 2.5L See Parts Catalog for Application | |||
| Gap | 0.95-1.10 mm (0.037-0.043 in ) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Spark Plug See Parts Catalog for Application | |||
| 3.6L | |||
| Gap | 0.90 mm (0.035 in ) | ||
| Torque | 18 N.m (13 lb ft) | ||
| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 190 N.m (140 lb ft) For Tightening Sequence, Please see the Figure Under INSTALLATION PROCEDURE |
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