Installation Procedure
- Lubricate the valve lifter follower (1) with engine oil.
- Install valve lifter follower (1) into the head bore aligning the guide pins with the grooves in the fuel pump head bore prior to installing the gauge.
- Install the EN-51365 gauge (2).
- With help of an assistant rotate the crankshaft until the EN-51365 gauge (2) is flush with the cylinder head. This indicates the camshaft lobe is at the base circle position.
- Remove the EN-51365 gauge (2).
- Remove Valve Lifter Follower (1)
- Lubricate the valve lifter follower (1) with engine oil.
- Install valve lifter follower (1) into the head bore aligning the guide pins with the grooves in the fuel pump head bore..
- Install NEW Fuel Pump Seal (2)
- Install Fuel Pump (3)
- Install the 2 fuel pump bolts (4) alternating in steps of 1/2 turn.
- Fuel Pump Bolt (4) - Tighten 2.5 N.m (18 lb ft)
- Remove the EN-6015 plugs from all connections.
- Connect Fuel Feed Front Pipe (1) @Fuel Pump (2) Metal Collar Quick Connect Fitting Service
- Install Fuel Pump Insulator (3)@Fuel Pump (1)
- Connect the electrical connector.(2)
- Install Engine Wiring Harness Bracket (2)
- Install Engine Wiring Harness Bracket Bolt (1) and tighten 9 N.m (80 lb in)
- Install Fuel Feed Intermediate Pipe Fuel Feed Intermediate Pipe Replacement - High Pressure
- Install Engine Wiring Harness (3)
- Install Engine Wiring Harness Clip (1, 2)
- Connect the camshaft position sensor electrical connector.(5)
- Connect Electrical Connector (4) @Fuel Injection Fuel Rail
- Connect Charge Air Cooler Outlet Air Hose@Throttle Body Charge Air Cooler Outlet Air Hose Replacement
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Perform the scan tool learn/reset function:Control Module References .
NOTE:
The valve lifter follower (1) must be used in conjunction with the gauge (2) to fine the base circle of the camshaft.