Assembly Procedure
- If the steering gear has a male rack (5) and a female inner tie rod (4), do not apply thread locking adhesive.
- The male inner tie rod threads (2) must be clean prior to applying the thread locking adhesive.
- Inspect the thread locking adhesive container for the expiration date.
- Use only enough thread locking adhesive in order to evenly coat the threads.
- If the steering gear has a female rack (1) and a male inner tie rod (3), apply LOCTITE® 262, or the equivalent thread locking adhesive, to the threads on the inner tie rod.
- Install the inner tie rod to the rack (3).
- Place a soft jaw pipe wrench or soft jaw pliers on the rack next to the inner tie rod housing (2).
- Place a torque wrench and the CH-6321 wrench on the flats of the inner tie rod housing. Tighten the inner tie rod to 100 N.m (74 lb ft).
- Place the inner tie rod (2) on a vise.
- If the steering gear has a male rack and a female inner tie rod, stake both sides of the inner tie rod housing to the rack.
- Insert a 0.25 mm gauge (1) between the rack (2) and the inner tie rod housing in order to inspect the 2 stakes. The feeler gauge must not pass between the rack and the inner tie rod housing stake.
- Slide the shock dampener (2) over the inner tie rod housing (3) until the front lip of the shock dampener bottoms against the inner tie rod housing.
- Position the NEW inboard boot clamp (1) on the steering gear boot.
- Position the steering gear boot with the NEW inboard boot clamp on the steering gear housing.
- Use the CH-22610 pliers in order to install the NEW inboard boot clamp.
- Install the outboard boot clamp.
- Install the inner tie rod nut (2) to the inner tie rod (1).
- Install the outer tie rod (3) with the same number of complete rotations as you counted during the removal.
- Do not tighten the outer tie rod to the inner tie rod nut yet.
- Tighten the inner tie rod nut to the outer tie rod while adjusting the front toe.
- Install the outer tie rod to the inner tie rod.
- Install the steering gear to the vehicle. Refer to Steering Gear Replacement .
- Measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment .
NOTE:
CAUTION:
Refer to Fastener Caution .
NOTE:
If the steering gear has a female rack (1) and a male inner tie rod, do not stake.
NOTE: