Circuit/System Testing
NOTE:
- A DTC in U1501-U150F range is normally used to indicate a LIN bus off. If a DTC in U1501-U150F range is set by itself, use the LIN schematics for the device setting this DTC to identify the LIN slave device to diagnose it.
- For some vehicles, both headlamps may be connected to the same LIN circuit through a splice. Or both LIN circuits to the headlamps may be internally connected at the connector of the K26 Headlamp Control Module (or K28 Headlamp Leveling Control Module). A short in one headlamp or its LIN circuit may cause no communication to both headlamps. Ensure to diagnose both LIN circuits and headlamps prior to replacing any headlamp.
- Use the schematic to identify the following:
- The master control module and the LIN devices on the same LIN serial data circuit
- The master control module's LIN serial data circuit terminal and the LIN device's B+, ignition, ground, and LIN serial data circuit terminals
- Ignition/Vehicle OFF, all access doors closed, all vehicle systems OFF, and all keys at least 3 m (9.8 ft) away from vehicle. Disconnect the harness connectors at a LIN device that is not communicating. It may take up to 10 min for all vehicle systems to power down.
- Test for less than 10 Ω between each ground circuit terminal and ground.
- If 10 Ω or greater
- Ignition/Vehicle OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 Ω
- Ignition ON/Vehicle In Service Mode.
- If equipped, verify a test lamp illuminates between each B+ circuit terminal and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition/Vehicle OFF, remove the test lamp.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition/Vehicle OFF, remove the test lamp.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance, replace the disconnected LIN device.
- Go to next step: If the test lamp illuminates
- If equipped, verify a test lamp illuminates between each ignition circuit terminal and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition/Vehicle OFF, remove the test lamp.
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition/Vehicle OFF, remove the test lamp.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance, replace the disconnected LIN device.
- Go to next step: If the test lamp illuminates
- If equipped, verify a test lamp illuminates between each ignition circuit terminal, which is controlled by a control module, and ground.
- If the test lamp does not illuminate
- Ignition/Vehicle OFF, remove the test lamp, disconnect the harness connectors at the control module that controls the ignition circuit and all devices that share the same ignition circuit.
- Test for infinite resistance between the ignition circuit terminal and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- Go to next step: If less than 2 Ω
- Reconnect the control module that controls the ignition circuit.
- Ignition ON/Vehicle In Service Mode.
- Verify a test lamp illuminates between the ignition circuit terminal and ground.
- If the test lamp does not illuminate, replace the control module that controls the ignition circuit.
- Go to next step: If the test lamp illuminates
- Ignition/Vehicle OFF, reconnect the first device that shares the same ignition circuit.
- Ignition ON/Vehicle In Service Mode.
- Verify a test lamp illuminates between the ignition circuit terminal and ground.
- If the test lamp does not illuminate, replace the device that was just connected.
- If the test lamp illuminates and there are more devices to connect, connect the next device and repeat step 6.9 until there are no more devices to connect.
- Go to next step: If the test lamp illuminates
- Ignition/Vehicle OFF, disconnect all LIN devices that share the same LIN serial data circuit.
- Ignition ON/Vehicle In Service Mode.
- Test for 3.5-12 V between the LIN serial data circuit terminal and ground.
- If less than 3.5 V
- Ignition/Vehicle OFF, disconnect the harness connectors at the control module setting the DTC.
- Test for infinite resistance between the LIN serial data circuit terminal and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the LIN serial data circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- Go to next step: If less than 2 Ω
- Replace the control module that sets the DTC.
- If greater than 12 V
- Ignition/Vehicle OFF, disconnect the harness connectors at the control module setting the DTC.
- Ignition ON/Vehicle In Service Mode.
- Test for less than 1 V between the LIN serial data circuit terminal and ground.
- If 1 V or greater, repair the short to voltage in the circuit.
- Go to next step: If less than 1 V
- Replace the control module that sets the DTC.
- Go to next step: If between 3.5-12 V
- Verify how many LIN devices are connected to this LIN circuit.
- If there is only one LIN device
- Ignition/Vehicle OFF, inspect both harness and component connectors for contamination, corrosion, and terminal tension.
- Reconnect the harness connectors at the LIN device. Verify all connectors/terminals are fully seated.
- Ignition ON/Vehicle In Service Mode.
- Verify the DTC is not set again.
- If the DTC is set, replace the LIN device that is not communicating.
- Go to next step: If the DTC is not set
- A fault is currently not present and may be an intermittent condition.
- Go to next step: If there are two or more LIN devices
- Ignition/Vehicle OFF, disconnect the harness connectors at the control module setting the DTC.
- Reconnect the harness connectors at the first LIN device.
- Ignition ON/Vehicle In Service Mode.
- Test for 3.5-12 V between the LIN serial data circuit terminal at the control module setting the DTC and ground.
- If less than 3.5 V or greater than 12 V
Replace the LIN device that was just connected.
- Go to next step: If between 3.5-12 V
- If less than 3.5 V or greater than 12 V
- Ignition/Vehicle OFF, reconnect the harness connectors at another LIN device.
- Ignition ON/Vehicle In Service Mode.
- Test for 3.5-12 V between the LIN serial data circuit terminal at the control module setting the DTC and ground.
- If less than 3.5 V or greater than 12 V
Replace the LIN device that was just connected.
- Go to next step: If between 3.5-12 V
- If less than 3.5 V or greater than 12 V
- Repeat steps 15-17 for the remaining LIN devices until a faulty LIN device is identified. If there is no faulty LIN device, replace the LIN device that is not communicating.
NOTE:
For accurate voltage reading, disconnect the battery charger prior to performing the following test step.