Replace and Program Control Module

To program a replacement or an existing control module, perform the following procedure:

1. Access the Service Programming System (SPS) and follow the on-screen instructions.
2. If equipped with Brake Pad Life Monitor (JBP), on the SPS Supported Controllers screen, select K160 Brake System Control Module - Prepare Module for Removal and follow the on-screen instructions.
3. On the SPS Supported Controllers screen, select K160 Brake System Control Module - Programming and follow the on-screen instructions.
4. On the SPS Supported Controllers screen, select K160 Brake System Control Module - Setup and follow the on-screen instructions.
5. If the A104 Brake Master Cylinder was also replaced proceed to step 7.
6. If only the K160 Brake System Control Module was replaced proceed to step 10.
7. Perform the scan tool Control Functions, Brake Pressure Sensor Calibration.
8. Perform the scan tool Control Functions, Brake System Plunger Motor Position Sensor Learn.
9. Perform the scan tool Control Functions, Brake Hydraulics Test procedure.
10. If the Brake Hydraulics Test fails perform the scan tool Control Functions, Automated Brake Bleed procedure
11. If the programming procedure did not complete and a Device Control Limits Exceeded message is displayed refer to Device Control Limits Exceeded Error
12. Clear DTCs.
13. If ABS, Traction Control and / or Stabilitrak indicators or Brake Related Messages are ON after performing programming and setup, do the following:
    1. Disconnect the scan tool from the X84 Data Link Connector.
    2. Ignition / Vehicle OFF, all access doors closed, all vehicle systems OFF, and all keys at least 3 m (9.8 ft) away from the vehicle. It may take up to 10 min to power down.
    3. Ignition ON / Vehicle In Service Mode, verify ABS, Traction Control and / or Stabilitrak indicators or Brake Messages are Off. If not, repeat the above step to make sure the vehicle is in sleep mode.
    4. Clear DTCs.