Repair and Diagnosis: Electrical: Starter: Starters: Overhaul: Disassembly
- Remove through bolts and end head assembly. By pulling outwards, remove armature from gear housing and field frame assembly. Carefully pull field frame assembly from gear housing just far enough to expose terminal screw. Remove terminal screw, then completely remove field frame assembly.
- Remove nuts and separate solenoid and brush plate assembly from gear housing. Remove nut, washer and sealing washer from solenoid terminal. Unwind solenoid lead wire from brush terminal. Remove screws attaching solenoid to brush plate, and remove solenoid.
- On brush plate, remove nut from battery terminal, then remove terminal. From solenoid, remove solenoid contact and plunger assembly. Remove return spring from inside of solenoid moving core. Remove dust cover from gear housing.CAUTION: Before removing retainer, which is under tension, place cloth over assembly to catch it as it flys off.
- Release retainer clip that positions driven gear on pinion shaft. Remove pinion shaft "C" clip. Push shaft toward rear of housing and remove retainer ring and thrust washers, clutch and pinion assembly. Remove 2 shift fork nylon actuators as an assembly. Remove driven gear and friction washer. Pull shifting fork forward and remove solenoid moving core. Remove shifting fork retainer pin and shifting fork assembly.