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Fuel Level Sending Unit / Sensor: Removal

Remove fuel pump module (Refer to FUEL PUMP MODULE - REMOVAL ).

    NOTE: The pump module harness on TOP of flange is not serviceable or removable.
    Fig 1: Identifying Fuel Pump/Level Sensor Electrical Connector
    G01055177Courtesy of DAIMLERCHRYSLER CORP.
  1. Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM  of the fuel pump module electrical connector (Fig 1).
  2. Using Special Tool C-4334 terminal remover or equivalent, remove terminals from level sensor connector (Fig 2).
    Fig 2: Identifying Terminal Removal Tool
    G01055178Courtesy of DAIMLERCHRYSLER CORP.
  3. Insert a screwdriver between the fuel pump module and the top of the level sensor housing (Fig 3). Push level sensor down slightly.
    Fig 3: Loosening Level Sensor
    G01055179Courtesy of DAIMLERCHRYSLER CORP.
  4. Slide level sensor wires through opening fuel pump module (Fig 4).
    Fig 4: Removing/Installation Level Sensor
    G01055180Courtesy of DAIMLERCHRYSLER CORP.
  5. Slide level sensor out of channel in module.