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Powertrain Control Module: Description: Description

The Powertrain Control Module (PCM) is a digital computer containing a microprocessor (Fig 1 ). The PCM receives input signals from various switches and sensors referred to as Powertrain Control Module Inputs. Based on these inputs, the PCM adjusts various engine, transmission, and vehicle operations through devices referred to as Powertrain Control Module Outputs.

Fig 1: Locating Powertrain Control Module (PCM)
G03498023Courtesy of DAIMLERCHRYSLER CORP.
NOTE: PCM Inputs:
  • Air Conditioning Pressure Transducer
  • ASD Relay
  • Battery Voltage
  • Brake Switch Status
  • Camshaft Position Sensor
  • Crankshaft Position Sensor
  • Distance Sensor
  • EGR Position Feedback
  • Engine Coolant Temperature Sensor
  • Heated Oxygen Sensors
  • Ignition sense
  • Intake Air Temperature Sensor
  • Knock Sensor
  • Manifold Absolute Pressure (MAP) Sensor
  • Natural Vacuum Leak Detection
  • PCI Bus
  • Power Steering Pressure Switch
  • Proportional Purge Sense
  • SCI Receive
  • Speed Control
  • Throttle Position Sensor
  • Torque Management Input (Integral to PCM)
  • Transmission Control Relay (Switched B+)
  • Transmission Range Sensor (TRS)
  • Transmission Pressure Switches (L/R, 2/4, OD)
  • Transmission Temperature Sensor (Integral to TRS).
  • Transmission Input Shaft Speed Sensor
  • Transmission Output Shaft Speed Sensor
  • TRS Hall Effect Switch (Autostick)
  • Vehicle Speed (From Transmission)
NOTE: PCM Outputs:
  • Air Conditioning Clutch Relay
  • Automatic Shut Down (ASD) and Fuel Pump Relays
  • Data Link Connector (PCI and SCI Transmit)
  • Double Start Override
  • EGR Solenoid
  • Fuel Injectors
  • Generator Field
  • High Speed Fan Relay
  • Idle Air Control Motor
  • Ignition Coils
  • Low Speed Fan Relay
  • MTV Actuator
  • Natural Vacuum Leak Detection
  • Proportional Purge Solenoid
  • SRV Valve
  • Speed Control Relay
  • Speed Control Vent Relay
  • Speed Control Vacuum Relay
  • Transmission Autostick Display (To Cluster)
  • Transmission Control Relay
  • Transmission PRNDL Position (To Cluster)
  • Transmission Solenoids (L/R, 2/4, OD and UD)
  • Transmission Torque Reduction Request (Internal to PCM)
  • Transmission Temperature (Internal to PCM)
  • Vehicle Speed (Internal to PCM)
  • 5 Volt Output

Based on inputs it receives, the powertrain control module (PCM) adjusts fuel injector pulse width, idle speed, ignition timing, and canister purge operation. The PCM also determines the appropriate transmission shift schedule and shift points, depending on the present operating conditions and driver demand. The PCM regulates the cooling fans, air conditioning and speed control systems. The PCM changes generator charge rate by adjusting the generator field.

The PCM adjusts injector. pulse width (air-fuel ratio) based on the following inputs.

The PCM adjusts engine idle speed through the idle air control motor based on the following inputs:

The PCM adjusts ignition timing based on the following inputs.

In addition to monitoring inputs and controlling outputs, the PCM has other important transmission related responsibilities and functions:

The automatic shut down (ASD) and fuel pump relays are mounted externally, but turned on and off by the powertrain control module.

The camshaft and crankshaft signals are sent to the powertrain control module. If the PCM does not receive both signals within approximately two second of engine cranking, it deactivates the ASD and fuel pump relays. When these relays are deactivated, power is shut off to the fuel injectors, ignition coils, fuel pump and the heating element in each oxygen sensor.

The PCM contains a voltage converter that changes battery voltage to a regulated 5.0 volts. The 5.0 volts power the camshaft position sensor, crankshaft position sensor, vehicle speed sensor, engine coolant temperature sensor, intake air temperature sensor, manifold absolute pressure sensor, and throttle position sensor.

The PCM engine control strategy prevents reduced idle speeds until after the engine operates for 320 km (200 miles). If the PCM is replaced after 320 km (200 miles) of usage, update the mileage in new PCM. Use the DRB scan tool to change the mileage in the PCM. Refer to the POWERTRAIN DIAGNOSTIC PROCEDURES and the DRB scan tool .