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Exhaust Gas RECIRCULATION: Solenoid: Installation

  1. Position the solenoid to valve and loosely install solenoid to valve bolt (2).
    Fig 1: Installing Solenoid
    G01859880Courtesy of DAIMLERCHRYSLER CORP.
  2. Install the valve bolt (1) to cylinder head and tighten to 31 N.m (23 ft. lbs.).
  3. Tighten the solenoid to valve bolt (2) to 11 N.m (95 in. lbs.).
  4. Connect the vacuum hoses (2).
    Fig 2: Connecting Vacuum Hoses & Solenoid Harness Connector
    G01859881Courtesy of DAIMLERCHRYSLER CORP.
  5. Connect the EGR solenoid harness connector (1).
  6. Install the air cleaner housing.
  7. Connect the negative battery cable.