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Home >> Chrysler >> 2004 >> Crossfire Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Emissions Control System >> Exhaust Gas RECIRCULATION >> Valve >> Installation
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Exhaust Gas RECIRCULATION: Valve: Installation

  1. Position new gasket between the valve and cylinder head.
  2. Loosely install valve front bolt (1) to cylinder head, do not tighten bolt.
    Fig 1: Installing Valve Front Bolt To Cylinder Head & Solenoid To Valve Bolt
    G01859887Courtesy of DAIMLERCHRYSLER CORP.
  3. Position solenoid to valve and loosely install solenoid (3) to valve bolt.
  4. Loosely install valve rear bolt (2) to cylinder head, do not tighten bolt.
  5. Loosely install the EGR tube flange nut (2) to valve.
    Fig 2: Installing EGR Tube Flange Nut To Valve & Solenoid To Valve Bolt
    G01859888Courtesy of DAIMLERCHRYSLER CORP.
  6. Tighten the valve to cylinder head bolts (1) to 31 N.m (23 ft. lbs.).
  7. Tighten the flange nut (2) to 11 N.m (95 in. lbs.).
  8. Tighten the solenoid to valve bolt (3) to 11 N.m (95 in. lbs.).
  9. Connect the solenoid harness connector (1).
  10. Connect the vacuum hose (2).
    Fig 3: Connecting Solenoid Harness Connector & Vacuum Hose
    G01859889Courtesy of DAIMLERCHRYSLER CORP.
  11. Install the air cleaner housing.
  12. Connect the negative battery cable.
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