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Home >> Chrysler >> 2004 >> Crossfire Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Emissions Control System >> Exhaust Gas RECIRCULATION >> Valve >> Removal
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Exhaust Gas RECIRCULATION: Valve: Removal

  1. Disconnect the negative battery cable.
  2. Remove the air cleaner housing.
  3. Disconnect the solenoid harness connector (1).
  4. Disconnect the solenoid to valve vacuum line (2).
    Fig 1: Removing Solenoid Harness Connector & Solenoid To Valve Vacuum Line
    G01859885Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the EGR tube flange nut (2) at valve.
  6. Remove the solenoid to valve mounting bolt (3).
    Fig 2: Removing EGR Tube Flange Nut At Valve & Mounting Bolts
    G01859886Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove the valve to cylinder head mounting bolts (1).
  8. Clean the gasket surfaces. Discard the old gasket. Clean the EGR passages as necessary.