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Fuel Level Sending Unit / Sensor: Removal

Remove fuel pump module. Refer to FUEL PUMP MODULE .

  1. Depress the retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector (Fig 1).
    Fig 1: Fuel Pump/Level Sensor Connector
    G03498649Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove wire terminal retaining clip from connector (Fig 2). Note the location of terminals for the level sensor wires (Fig 3).
    Fig 2: Wire Terminal Retaining Clip
    G03498650Courtesy of DAIMLERCHRYSLER CORP.
    Fig 3: Wire Terminal Identification
    G03498651Courtesy of DAIMLERCHRYSLER CORP.
  3. Using special tool 7812 or an equivalent, push level sensor signal and ground terminals out of the connector (Fig 4).
    Fig 4: Level Sensor Signal
    G03498652Courtesy of DAIMLERCHRYSLER CORP.
  4. Insert a screwdriver between the fuel pump module and the top of the level sensor housing (Fig 5). Push level sensor down slightly.
    Fig 5: Fuel Level Sensor Removal
    G03498653Courtesy of DAIMLERCHRYSLER CORP.
  5. Slide level sensor wires through standpipe inside fuel pump module (Fig 6).
    Fig 6: Standpipe Inside Of Module
    G03498654Courtesy of DAIMLERCHRYSLER CORP.
  6. Slide level sensor out of installation channel (Fig 5).