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Home >> Chrysler >> 2004 >> PT Cruiser Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Pump Module >> Installation
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Fuel Pump Module: Installation

  1. Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.
  2. NOTE: The pump has to properly located to the tank for the fuel gauge to work properly.
  3. Position fuel pump module in tank. Make sure the alignment marks line up on the fuel tank and pump module.
  4. CAUTION: Over tightening the pump lock ring may result in a leak.
  5. While holding the pump module in position, install locknut. Tighten locknut to 74.5 N.m (55 ft. lbs) torque using special tool #6856.
  6. Install fuel tank, see FUEL TANK .
  7. Lower vehicle.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
  10. Fill fuel tank with clean fuel. Use the DRBIII® scan tool to pressurize the system and check for leaks.