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Fuel Rail: Installation: 2.4L

  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 22.5 +/-3 N.m (200 +/-30 in. lbs.) See Figure.
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. See QUICK CONNECT FITTING .
  6. Install Intake Manifold, see 2.4L 4-CYLINDER DOHC article.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 3 N.m +/-1 (25 in. lbs. +/-5) torque.
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