Installation - 1.6L

Install coil and insulators.

Fig 1: Identifying Rubber Insulators & Coil
Courtesy of DAIMLERCHRYSLER CORP.
Tighten bolts to 12 N.m (105 +/-20 in. Ibs.).
Install gasket to upper intake manifold.

Fig 2: Installing Upper Intake Gasket
Courtesy of DAIMLERCHRYSLER CORP.

Fig 3: Identifying Upper Intake Gasket Inplace
Courtesy of DAIMLERCHRYSLER CORP.
Install the 4 bolts from the upper to lower manifold. See Figure.
Install the 2 bolts to the upper manifold to struts. See Figure and Figure.
Install the PCV hose and the brake booster hose to the upper manifold.
Install the purge hose to throttle body.
Connect the electrical connector to throttle body.
Connect the negative battery cable.
Install air cleaner assembly cover and connect the inlet air temperature sensor. See Figure.