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Fuel Rail: Installation: 1.6L

  1. Apply a light coating of clean engine oil to the upper O-ring.
  2. Install injector in cup on fuel rail.
  3. Install retaining clip.
  4. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  5. Insert fuel injector nozzles into openings in lower intake manifold (Fig. 28). Seat the injectors in place. Tighten fuel rail mounting screws to 22.5 N.m +/- 3 N.m (200 +/-30 in. lbs.).
  6. Attach electrical connectors to fuel injectors (Fig. 26), refer to the FUEL INJECTOR  for electrical connector installation.
  7. Connect fuel supply tube to fuel rail (Fig. 27). Refer to QUICK CONNECT FITTING .
  8. Install the wiring harness to the fuel rail brackets.
  9. Connect the negative battery cable.
  10. Use the DRB scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
  11. Install air cleaner assembly cover.
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